Plant factory ice
An icemaker , ice generator , or ice machine may refer to either a consumer device for making ice , found inside a home freezer ; a stand-alone appliance for making ice, or an industrial machine for making ice on a large scale. The term "ice machine" usually refers to the stand-alone appliance. The ice generator is the part of the ice machine that actually produces the ice. When most people refer to an ice generator, they mean this ice-making subsystem alone, minus refrigeration.VIDEO ON THE TOPIC: Tour a Professional Ice Food Plant
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- West Africa block ice plant factory with container design
- Ice Making Plants
- Tube Ice Making Machine For Ice Plant Factory Industrial Use
- Making ice cream machines & equipment
- Our factory and main assembly plant for Ice & Snow systems
- Large Capacity Flake Ice Plant
- This Mississippi Chicken Plant Just Held a Jobs Fair to Replace Workers Snatched Up by ICE
- Customized Growth Light -
Introduction Classification of ice plants Types of icemaker Capacity of ice plants Ice plant requirements The refrigeration system Storage of ice Handling, conveying and weighing Making ice at sea Cost of ice plant Ordering ice plant Introduction This note briefly describes the design and operation of icemaking plants, for the general guidance of fish processors and fishermen. Space, power and refrigeration requirements are discussed, and the main types of icemaker are described.
Methods of handling, transporting and storing ice are outlined, and the note also sets out the argument for and against making ice at sea. The note is intended to serve as an introduction to ice manufacture for the prospective purchaser of plant, and to augment the information in Advisory Note 21 'Which kind of ice is best?
Manufacturers' catalogues and instruction books give lengthy and detailed accounts of individual plants, and these should be referred to for more precise planning of an installation once the type of plant required has been settled on.
Classification of ice plants The term ice plant is used in this note to mean a complete installation for the production and storage of ice, including the icemaker itself, that is the unit that converts water into ice together with the associated refrigeration machinery, harvesting and storage equipment, and the building. Ice plants are usually classified by the type of ice they produce; hence there are block ice plants, flake ice plants, tube, slice or plate ice plants and so on.
Ice plants may be further subdivided into those that make dry or wet ice. Dry ice here means ice at a temperature low enough to prevent the particles becoming moist; the term does not refer in this note to solid carbon dioxide. In general, dry subcooled ice is made in plants that mechanically remove the ice from the cooling surface; most flake ice plants are of this type. Types of icemaker Block ice Tapered rectangular metal cans filled with water are immersed in a tank containing refrigerated sodium chloride brine.
The dimensions of the can and the temperature of the brine are usually selected to give a 24 hour production time, and batches of cans are emptied and refilled in sequence during that period. Ice block weight can range from 12 to kg depending on requirements; kg is regarded as the largest size of block one man can conveniently handle. A block ice plant requires continuous attention and is labour intensive. The icemaker and the store require a good deal of floor space and impose heavy loads on the building structure.
For these reasons block ice plants are going out of use, and more modern automatic plants are replacing them. Rapid block ice It is possible to reduce the freezing time for blocks considerably, and thus reduce the space required for the icemaker. This is done by reducing the thickness of ice to be frozen; in one type of rapid icemaker this is achieved by passing refrigerant through tubes around which the ice forms and fuses into a block. The blocks can be released by defrosting and harvested automatically, thus markedly reducing the labour requirement, but the storage space required is slightly larger than for the same weight of conventional block ice because the blocks have hollow centres after the tubes are removed.
Flake ice A sheet of ice mm thick is formed by spraying water on the surface of a refrigerated drum, and scraping it off to form dry subcooled flakes, usually mm 2 in area.
In some models the drum rotates against a stationary scraper on its outer surface; in others the scraper rotates and removes ice from the inner wall of a double walled stationary drum. In some models the drum is horizontal, but more usually it is mounted vertically. No water is sprayed on that part of the drum immediately before the scraper, so that the ice becomes dry and subcooled prior to removal.
Refrigerant temperature, drum or scraper speed, and degree of subcooling are all variable within designed limits so that the capacity of the icemaker and the thickness of the ice can be altered. The low operating temperature requires more power, but this is to some extent compensated for by the absence of a need to defrost. FIG 1. Flake ice machine Key: 1.
Water supply pipe. Rotating drum. Scraper bar. Ice subcooling zone. Tube ice Water is frozen on the inner surface of vertical refrigerated tubes to form hollow cylinders of ice about 50 mm in diameter and with walls mm thick. The ice cylinders are released by defrosting the tubes automatically, and are chopped into pieces about 50 mm long by a rotating cutter as they slide out.
Plate ice Water is frozen on one face of a vertical refrigerated plate, and the sheet of ice is released by running warm water on the other face of the plate. The size of ice particle is variable, but the optimum thickness is mm. The plates are usually mounted in banks, often above the refrigeration machinery, to form a self contained unit. Like most other icemakers the plate ice machine will operate unattended on an automatic timing cycle. Other icemakers Machines are available that make ice by methods other than those described here, but the size of unit is usually small, producing at the most only a few hundred kilograms of ice a day; these are suitable for retail and catering services, but are unlikely to be of interest to those providing icemaking services to the catching and processing sectors of the fish industry.
Capacity of ice plants Manufacturers usually quote a wide range of daily output for specific icemaker units, because their capacity can be affected by a number of factors, but this flexibility usually exists only at the planning stage; once the icemaker has been matched to suitable refrigeration machinery under given operating conditions, there is little scope for changing the capacity of the installed unit.
Changes in demand are best catered for by reducing running time or by installing multiple units and operating only as many as arc needed. Since the capacity of both the icemaker and the refrigeration machinery is lower in warmer weather, the size of the plant should be selected for warm weather operation, when demand for ice is also likely to be greatest.
Ice plant requirements Space Modern icemakers arc compact in comparison with block ice equipment, but it is not always possible to compare directly the space occupied by different types; for example they may not be available in the same unit sizes. However some guidance on the space requirements for icemakers with a nominal capacity of 50 tonnes a day is given in Table 1; the figures are for icemakers only, and the space for refrigeration machinery, handling and storage will usually amount to far more than for the ice-maker.
The average power relates to the energy consumed in making a tonne of ice, and this is important in calculating operating cost. Peak power is important to the designer since it will determine what electrical supply is required, and may also affect operating cost if a peak demand factor is applicable.
The energy required to make a tonne of ice is not constant. It varies widely depending on a number of factors, the most important of which are type of icemaker operating temperature make-up water temperature cooling water temperature air temperature size of plant utilization of plant method of refrigeration Energy consumption figures quoted by manufacturers for unspecified operating conditions should be used only as a general guide.
The values given in table 2 show how energy requirements can increase considerably in warm climates. Some additional allowance must be made for conveyors, crushers and other equipment. Water In addition to water for making ice, water may be required for cooling, as in a refrigeration plant condenser, or for heating, as in a warm water defrosting system. The amount of water required for making ice is roughly equal to the amount of ice being produced plus some allowance for wastage and for prevention of build up of solids in the water circulating system.
Fresh water for making ice for use with fish must satisfy the requirements for drinking water. In addition, the chemical composition of water for making ice must meet the equipment manufacturers' requirements; hard water containing excessive amounts of solids may foul the icemaker and may also yield a soft wet ice.
On the other hand pure water may cause problems, particularly in flake ice plants, because the ice sticks hard to the drum; the remedy is to fit a dosing device that puts g salt into each tonne of water to improve release of the ice without making the ice detectably salty when used on fish. Other factors can affect cooling water consumption, and manufacturers' precise figures should be used at the detailed planning stage.
Air cooled condensers can be used on small plants, but for most commercial installations evaporative condensers, or shell and tube condensers with a cooling tower, are more likely to be supplied. Water for defrosting plate icemakers has to be of the same high quality as water for making ice. About 2 tonnes of water is required for each tonne of ice if the water is run to waste, but consumption can be reduced to almost nothing by making a closed circuit and reheating the water between defrosts.
The refrigeration system Most modern icemakers are designed to work unattended 24 hours a day with only routine inspection and maintenance. The system is therefore designed for reliability, with safeguards against failure or malfunction.
Most manufacturers recommend the refrigeration system best suited to their icemakers, but where local installation engineers propose a system, the purchaser should ensure that the contractor is aware of the need for continuous automatic running and for rapid repair after breakdown. The refrigeration system for an icemaker should be independent of any other refrigeration requirement; it should not be shared for example with a freezer or a cold store.
The only exception to this rule is when a complex system is installed and a competent engineer is in fulltime attendance. Manufacturers often recommend a separate system for each icemaking unit, so that in a multiple unit installation there is considerable flexibility, and a reasonable guarantee that at least some of the units are always in production.
Choice of refrigeration machinery and of refrigerant is a job for the refrigeration expert, and the advice of the ice plant manufacturer or competent consultant should be sought before making any decision. Storage of ice Manufacture of ice can seldom be matched to meet immediate demand; therefore storage is necessary to cater for peak demand and to allow the icemaker to be operated continuously.
Storage also acts as a buffer against interruption of production due to breakdown or routine maintenance. The size of store required will depend on the pattern of operation, but it is never advisable to store less than 2 days' production, and in most installations it is useful to be able to store times the daily production.
Stowage rates vary with the kind of ice being made, and Table 3 gives the storage space required for the principal types. Silo Storage Silos are generally used only for freeflowing subcooled ice, such as flake ice, and an independent refrigeration system for the silo is essential to keep the ice sub-cooled in storage.
It is usual to provide an air cooler to refrigerate the jacket space between the inner lining of the silo and the outer insulated structure; typically the air cooler is located next to the icemaker on top of the silo, and cold air either falls by gravity into the jacket or is circulated by fan.
Ice is removed from the bottom of the silo, gravity flow being assisted by an agitator, usually a rotating chain; this means the oldest ice is always used first. Ice adhering to the silo wall needs to be freed periodically; otherwise this wall of ice becomes permanent, and only the central core of ice in the silo remains freeflowing. Silo storage is expensive for small amounts of ice; units have been made to hold as little as 10 tonnes, but silos are best suited for storing t.
Refrigeration of the bin is not always essential but, whatever the size, adequate insulation is necessary to reduce meltage; mm of cork, or an equivalent thickness in many other suitable insulating materials, should be used. A simple bin system is suitable for factories making ice for their own use. The icemaker can be mounted above the bin, so that ice flows by gravity to a take off point at the bottom of the bin; thus the oldest ice is used first.
Where ice has to be distributed to customers, bins with a capacity of up to 50 tonnes can be made with a sloping floor and so mounted that rapid discharge direct to lorry or conveyor is possible.
Some means of access to the bin is advisable in order to be able to dislodge any compacted ice. FIG 2. Silo ice store for tonnes. Key: 1. Ice makers. Concrete or steel silo 3. Agitator with chain 4. Sliding hatch. Screw conveyor 6. Ice discharge. Jacket cooler unit. Depth of ice storage in a bin is limited to about 5 m to avoid fusion of ice under pressure; therefore large bins occupy considerable floor space, and usually require some mechanical means of unloading.
Rakes, mechanical shovels and movable screw conveyors have all been used to remove ice from large bins. Rakes and shovels normally remove the topmost layer of ice in the bin, leaving older ice untouched at the bottom. It is therefore necessary to clear the bin periodically to remove all the old ice.
Screw conveyors work at the bottom of a bin and remove oldest ice first, but an additional mechanism is required to distribute ice uniformly throughout the bin, and the screw drive takes up some space outside the bin area. Small ice store for tonnes. Block ice storage Block ice can be crushed and stored in the same way as other fragmented ice, but it is more usual to store the blocks and crush them as required before delivery of the ice.
Because of their weight and shape it is difficult to store blocks other than in a single layer; thus a considerable floor area is required. However there is usually some extra storage available in the icemaker itself, since all of the ice cans are normally kept full.
Handling, conveying and weighing Icemakers located directly above the store feed the ice by gravity.
West Africa block ice plant factory with container design
And yet it felt like a ghost town. Many of the Hispanic workers who were swept up in the targeted raids — including one at a processing plant here in Canton, Miss. But many others had returned to their American homes, some of them back to this trailer park, a grid of rutted streets lined with shoddy mobile homes clad in corrugated metal, the addresses spray-painted on the sides.
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Ice Making Plants
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Tube Ice Making Machine For Ice Plant Factory Industrial Use
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Making ice cream machines & equipment
TV20 can meet your demands, which can produce 2 tons cylinder shape ice with a hole in the middle per day. For the inner hole, it can be adjusted according to ice freezing time. And the freezing time is about 20 minutes per cycle.
Why choose Koller flake ice machine 1. Automatic monitoring system: Intelligentized mirco-computer control, don't need to arrange people to monitor the machine, saving you the labor cost. Emergency Alarm: It will send out the emergency signals if there is any malfunction. Also the machine will start the program to project itself and display the cause on the screen. Evaporator Drum: stainless steel SUS or carbon steel optional.
Our factory and main assembly plant for Ice & Snow systems
Introduction Classification of ice plants Types of icemaker Capacity of ice plants Ice plant requirements The refrigeration system Storage of ice Handling, conveying and weighing Making ice at sea Cost of ice plant Ordering ice plant Introduction This note briefly describes the design and operation of icemaking plants, for the general guidance of fish processors and fishermen. Space, power and refrigeration requirements are discussed, and the main types of icemaker are described. Methods of handling, transporting and storing ice are outlined, and the note also sets out the argument for and against making ice at sea. The note is intended to serve as an introduction to ice manufacture for the prospective purchaser of plant, and to augment the information in Advisory Note 21 'Which kind of ice is best? Manufacturers' catalogues and instruction books give lengthy and detailed accounts of individual plants, and these should be referred to for more precise planning of an installation once the type of plant required has been settled on. Classification of ice plants The term ice plant is used in this note to mean a complete installation for the production and storage of ice, including the icemaker itself, that is the unit that converts water into ice together with the associated refrigeration machinery, harvesting and storage equipment, and the building. Ice plants are usually classified by the type of ice they produce; hence there are block ice plants, flake ice plants, tube, slice or plate ice plants and so on.
ZIEGRA builds, delivers and installs turnkey ice factories, as a separate unit or integrated into your production process. ZIEGRA ice factories are often installed in port facilities or industrial parks, mainly for an autonomous, fully automatic ice production, efficient ice storage and automatic ice discharge which could of course be integrated into your production chain. The ice factories are planned and designed by us according to your requirements. Delivery and complete installation includes steel structure and insulation. Our systems are approved worldwide in fish industry, large chemical plants, concrete plants and other industries.
Large Capacity Flake Ice Plant
Contents - Previous - Next. The first step in planning is to confirm whether an ice plant is actually required. Other ice plants in the area may be a reliable source of suitable ice and, even with the additional transport costs and the manufacturer's profit, they may be able to supply ice cheaper than it can be made by the user.
This Mississippi Chicken Plant Just Held a Jobs Fair to Replace Workers Snatched Up by ICE
FOREST, Mississippi — Koch Foods, one of the chicken processing companies targeted as part of a massive immigration raid in Mississippi that swept up hundreds of immigrants last week, is looking to replace the workers it lost. The Illinois-based company had a job fair in Forest, Mississippi on Monday — in the same town where many of the immigrants swept up in the raids live. The mass raids — thought to be the largest in American history — resulted in the arrests of approximately workers across seven plants — including a Koch facility in nearby Morton. The fair was held at the WIN Job Center in Forest, which is operated by the Mississippi Department of Employment Security, a state agency that helps people find jobs and file unemployment claims.
We found that to design the new tech direct cooling ice block ice machine is quote popular among customers. From discussion with clients, customer has a high requirements for block ice quality. The material is completely conforms to food standards. If the water supply is fresh water or clean, then the block ice produced by this direct cooling type can be eaten directly, and of course it can also be used for foodstuffs cooling, fish cooling, etc. Cooling mode: evaporative cooling. Ice doffing time: within 30 hours. Compressor brand: Germany Bitzer.
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