Units industrial software and hardware systems for automated systems
Industrial robot Autonomous research robot Domestic robot. Home automation Banking automation Laboratory automation Integrated library system Broadcast automation Console automation Building automation. Automated attendant Automated guided vehicle Automated highway system Automated pool cleaner Automated reasoning Automated teller machine Automatic painting robotic Pop music automation Robotic lawn mower Telephone switchboard Vending machine. Automation is the technology by which a process or procedure is performed with minimal human assistance.VIDEO ON THE TOPIC: What is DCS? (Distributed Control System)
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SIPLUS PCS 7
There was developed and implemented the system of automation of monitoring and metering process of vapour, compressed air, and naphtha residue and grid water. There was developed and implemented the complex system of metering of energy resources of the enterprise that included more than 60 measurement instruments of different manufacturers;. There was implemented a large-scale project for automation of electric energy metering of Voronezh city consumers, including scanning of more than meters via GSM and GPRS channels.
Department of Control Instrumentation and Field Equipment fulfils the tasks of engineering, selection and supply of control instrumentation, shutoff and control valves, auxiliary electrical apparatus and base constructions. Employees of the Department of Control Instrumentation are high-qualified specialists having experience in implementation of projects of field equipment intended for wide range of industrial sectors. Principal directions of the activity include implementation of projects and supply of equipment for Oil and Gas Industry of Russia and CIS countries.
BPA LLC is an official distributor of the leading manufacturers of control instrumentation, shutoff and control valves:. The proposed technical solutions are built on the commercially available hardware and software of both, domestic and foreign manufacturers, having passed the tests and certified by the appropriate documents certificates, permits for use in Russia :.
Any technical and commercial proposal is prepared after provision of the basic data by the Customer. At the stage of design, the list of the developed documents and their completeness are determined in accordance with GOST Development of engineering documentation is made on the basis of the following regulatory documents:. Specialists of the Company develop each specific project on the basis of the following basic principles:. Modern system of electric power supply of power engineering facilities and industrial enterprises can not be developed without operating DC voltage systems ODVS.
Prime area of ODVS application is uninterruptible autonomous operation during not less than 30 minutes electric power supply of medium- and high-power facilities in power production kV substations , oil and gas sectors, industry, communications and telecommunications facilities. An urgent need to modernize and refit the electric energy facilities, as well as to commission new capacities requires reliable systems of uninterruptible power supply that meet the present-day operating requirements.
The systems of substation auxiliaries ensure operation of substations providing internal consumers of substations with operating direct and alternating currents. Any breakdown loss of auxiliary systems causes shutdown of the whole substation, as well as serious problems during its subsequent putting into operation.
So, at development of the systems of substation auxiliaries, one should be governed by selection of reliable and high-quality electrical equipment. Industrial uninterruptible power supply and uninterruptible power supply units UPS and UPSU are designed for power supply of three-phase and single phase essential service requiring high-quality power voltage and placing high requirements to the electric power supply stability.
GUTOR is engaged, first of all, in design and development of its own technologies for high-efficiency power protection. The industrial-grade interruptible power supply units produced by GUTOR meet the requirements of such industries as oil and gas, petrochemical and chemical industries and production and transmission of electrical energy.
To improve reliability and efficiency, UPS modules are connected in parallel 2 to 9 units. The GUTOR technology satisfies basic requirements of essential service of uninterruptible electric power supply:.
Frequency converters soft starters or variable speed drives VSD are used for automation of installations with electric motors, motor speed control, energy-saving, and help to reduce operating costs and deterioration of operating mechanisms.
The greatest economic effect is achieved due to use of frequency converters for pumps and fans in case of relatively large extent of motor speed control. Use of frequency converters in the systems of ventilation, conditioning and water supply have actually become a standard.
Today, the market offers a variety of modifications of frequency converters and soft starters of various manufacturers. BPA relies on high quality drives produced by the world-wide leaders of this direction:. BPA offers full range of services for implementation of frequency converters and soft starters for voltage rating from 0. With the growth of electrical energy consumption, and in the context of strengthening of the requirements to the quality and reliability of electric energy distributions systems, there is a critical need for implementation of up-to-date substation equipment transformers, package substations, distribution gears, switching devices, metering units.
Modernization of existing substations makes it possible to ensure sustainable electric power supply, to increase the reserve power for further extension of consumers. BPA acts as an integrator of package solutions for implementation of advanced distribution electrical equipment produced by the leaders of this direction:. BPA offers full range of services for implementation of 0. Monitoring Systems MS of parameters of power transformer equipment, voltage rating kV, are designed for continuous measuring and recording of critical parameters of transformers, autotype transformers and reactor coils while in operation.
The present-day MS systems make it possible to detect any malfunction in the operation of power transformers and other equipment of substations in early stages of their occurrence, and, therefore, to take a decision on their elimination before any contingency. It does not only prevent any significant damage, but it cuts shutdown time, reduces expenditures for repairs and extends the service life of transformers.
Control and measuring instruments and field equipment Section Control Instrumentation Name of job Engineering of Field Equipment Description Department of Control Instrumentation and Field Equipment fulfils the tasks of engineering, selection and supply of control instrumentation, shutoff and control valves, auxiliary electrical apparatus and base constructions. Automated control system, Emergency protection and Fire-prevention automatics Development and implementation of DCS, ESD and fire automatics control systems The proposed technical solutions are built on the commercially available hardware and software of both, domestic and foreign manufacturers, having passed the tests and certified by the appropriate documents certificates, permits for use in Russia : Certificate of Conformity issued by GosStandart of Russia; Pattern Approval Certificate of Measuring Instruments issued by GosStandart of Russia; Certificate of Explosion Proofness of Electric Installation for the equipment installed in explosive hazardous zones; Permit of Rostekhnadzor Gosgortekhnadzor for use in the Russian Federation.
Approximate set of documents of a standard Technical working design. Section "General Systemic Documentation" List of main contractors. Quantity sheet of engineering design. Explanatory note. Scheme of functional structure. Section "Hardware" Description of hardware components set. Quantity sheet of equipment.
Structure scheme of hardware components set. Connections wiring diagram. External connection diagram. Drawing of hardware installation. Certificate of Conformity of hardware components. Pattern Approval Certificate of Measuring Instruments. Permit of Gosgortekhnadzor for use in the Russian Federation. Section "Software and Information Support" Description of software. Quantity sheet of software. List of input signals and data. List of output signals. List of output documents. Approximate content of the Operational Documentation of the project: List of Operational Documentation.
Program and methods for trial tests. Program and methods for acceptance tests. Passport of the system. System logbook. User manual. System engineer manual. Operational manual for hardware components set. Development of engineering documentation is made on the basis of the following regulatory documents: GOST Set of Standards for Automated Systems. Automated Systems. Terms and Definitions"; RD Information Technology. Selection and Erection of Electrical Equipment ". Specialists of the Company develop each specific project on the basis of the following basic principles: Hardware and software used are standard-based and manufactured by the leading manufacturers, steadily operating in the market, having representative offices in Russia and ensuring high quality support to purchasers of their products.
Openness of technical solutions making it possible to use integrally the hardware and software of different manufacturers. Effective interaction with the APCS system existing at the enterprise. Moreover, if the available APCS is developed on the basis of standard open approaches, it is possible to provide its maximum close integration with the new information system — to the extent of retransmission of control commands from the upper level of the system to the level of sensors.
Capability of quickest possible implementation of APCS systems, particularly, due to the fact that technical solutions of the system are modular and strictly structured.
Standard components of ODVS offered by BPA include: - rectifier chargers with capability to install ballasting arrangement at output, - accumulator batteries AB with AB safety block, - direct current board DCB , - standby lighting block SLB , - control current distribution cabinet CCDC , - insulation monitoring device of poles in network relative to ground, - system of automated search of damaged insulation of poles in network relative to ground, - detector of emergency processes and events ODVS optional , - monitoring and remote control device, and the means of giving signal of summarized fault in APCS, - inverter installation with network bypass for power supply from ODVS of ac power consumers of special importance optional.
Substation auxiliaries The systems of substation auxiliaries ensure operation of substations providing internal consumers of substations with operating direct and alternating currents. The solutions proposed by BPA for the systems of substation auxiliaries include: - auxiliary power transformers, - independent power supply source as a rule, it is a diesel generator unit , - medium-voltage switchgear, - auxiliaries board two or three inputs from ACB , - operating DC voltage system: full-rate ODVS including rectifier chargers, accumulator batteries and dc boards, or complex of ODVS and auxiliary services cabinets for small substations - switch gear cabinets and operating current panels control current distribution cabinets, DC panels - automated system for integration of auxiliaries into APCS of substations.
BPA renders full range of services for substation auxiliaries, namely: - qualified selection of equipment, proposal of effective engineering solutions, - development of requirement specifications and detail designs, - manufacture of certified auxiliaries boards, DCB, auxiliary services cabinets, control current distribution cabinets, DC panels and complex ODVS, - completing with components and supply of auxiliaries equipment, - installation and construction works, erection supervision, commissioning and start-up works, - retrofit and modernization of out-of-date equipment, - after-sale support.
Uninterrupted power supply system Industrial uninterruptible power supply and uninterruptible power supply units UPS and UPSU Industrial uninterruptible power supply and uninterruptible power supply units UPS and UPSU are designed for power supply of three-phase and single phase essential service requiring high-quality power voltage and placing high requirements to the electric power supply stability.
The GUTOR technology satisfies basic requirements of essential service of uninterruptible electric power supply: - performance flexibility, maximum safety and reliability of systems; - double conversion; - parallel redundancy; - active load division; - modular design; - accumulators of closed and hermetically sealed types completed with genuine parts of HAWKER GmbH Germany.
Frequency converters and soft starters Frequency converters soft starters or variable speed drives VSD are used for automation of installations with electric motors, motor speed control, energy-saving, and help to reduce operating costs and deterioration of operating mechanisms.
Power equipment for electrical energy distribution With the growth of electrical energy consumption, and in the context of strengthening of the requirements to the quality and reliability of electric energy distributions systems, there is a critical need for implementation of up-to-date substation equipment transformers, package substations, distribution gears, switching devices, metering units. BPA acts as an integrator of package solutions for implementation of advanced distribution electrical equipment produced by the leaders of this direction: - ABB, - Siemens, - Eaton, - Schneider-Electric, as well as produced by domestic manufacturers.
Monitoring systems of power transformer equipment Monitoring Systems MS of parameters of power transformer equipment, voltage rating kV, are designed for continuous measuring and recording of critical parameters of transformers, autotype transformers and reactor coils while in operation.
The IMS functional capabilities include: - continuous monitoring of power transformer equipment status in on-line mode; - timely informing of operating staff for the purpose of control and regulation of equipment operation modes and timely taking of necessary actions at any pre-fault conditions, as well as provision of information for analysis of emergency conditions; - analysis of power transformer equipment based on archived parameters and events accumulated for the whole period of operation.
Automated Hardware Testing
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Read more. A small, variable, custom hardware-in-the-loop simulator would be ideal to quickly test a new function or controller. Read More. In this free webinar, dSPACE presents SYNECT and its functionalities for automating test execution, test system preparation as well as available mechanisms to separate the test evaluation from the test execution.
zenon Software Platform
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MyAdvantech is a personalized portal for Advantech customers. By becoming an Advantech member, you can receive latest product news, webinar invitations and special eStore offers. Even though machine vision is superior in terms of accuracy, reliability, and efficiency when compared to a manual approach, some manufacturers still hesitate to pursue this application. There are several reasons for this: long system development times; compatibility issues integrating hardware components; and issues with maintenance and inspection items that cannot be customized based on specific needs. Companies are reluctant to make a move due to these concerns—causing them to miss out on opportunities for improvement.
One of the most important application areas for automation technology is manufacturing. To many people, automation means manufacturing automation. In this section, the types of automation are defined, and examples of automated systems used in manufacturing are described.
Industrial Automation & Control
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If you would like to equip industrial machines and installations with a fully integrated, consistent automation system, SIGMATEK is your partner: Our area of specialization is fast automation processes, by which the combination of performant control with dynamic drive axes and strong visualization is in demand. With more than 30 years of automation experience, we have a deep understanding of machines and a wide range of industry know-how. Our extensive applications team supports you in making your machines and applications even more unique and efficient. The wireless handheld operating unit HGW gives you a new dimension of freedom. Data is transferred via WLAN so that the long cables are eliminated.
Industrial control system
Industrial control system ICS is a general term that encompasses several types of control systems and associated instrumentation used for industrial process control. Such systems can range from a few modular panel-mounted controllers to large interconnected and interactive distributed control systems with many thousands of field connections. All systems receive data received from remote sensors measuring process variables PVs , compare these with desired set points SPs and derive command functions which are used to control a process through the final control elements FCEs , such as control valves. The simplest control systems are based around small discrete controllers with a single control loop each. These are usually panel mounted which allows direct viewing of the front panel and provides means of manual intervention by the operator, either to manually control the process or to change control setpoints. Originally these would be pneumatic controllers, a few of which are still in use, but nearly all are now electronic. Quite complex systems can be created with networks of these controllers communicating using industry standard protocols. Networking allow the use of local or remote SCADA operator interfaces, and enables the cascading and interlocking of controllers.
The SIMATIC Field PG with its robust magnesium housing is well prepared for mobile applications in harsh environments: Shocks and vibrations, but also electromagnetic disturbances in machine-oriented industrial environments do not affect the device. Serial connections are also supported. The TIA Portal simplifies fast and efficient configuring, commissioning, service and maintenance. Thanks to the semi-ruggedized design, the SIMATIC Field PG is especially suitable for use in harsh industrial environments: From engineering of a plant in an office-like environment to testing and servicing close to a machine, all the way to maintenance jobs on the factory floor, everything is possible. Within the framework of Online and Technical Support, Siemens Industry offers a wide range of services.
Open source plc software
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What is SCADA?
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Products and projects
Schneider Electric automation and control products and solutions cover the breadth of the industrial, infrastructure and building sectors -- from programmable relays to motion controllers and interface modules, for applications from simple machines to complex process systems. Take advantage of top-quality support provided by our certified Industrial Automation Distributors. Combining Schneider expertise and knowledge of your local market, they offer comprehensive solutions tailored to your business. EcoStruxure Augmented Operator Advisor puts real-time information at your fingertips, whenever and wherever it is needed. The custom application improves operational efficiency with augmented reality — enabling operators to superimpose the current data and virtual objects onto a cabinet, machine, or plant. Use our complete online catalog or download our Automation and Control Essential Catalog to find the best products for your applications. Our range of control and signaling devices provide easy, reliable operations for industrial applications.
Supervisory control and data acquisition SCADA is a system of software and hardware elements that allows industrial organizations to:. SCADA systems are crucial for industrial organizations since they help to maintain efficiency, process data for smarter decisions, and communicate system issues to help mitigate downtime. The SCADA software processes, distributes, and displays the data, helping operators and other employees analyze the data and make important decisions. For example, the SCADA system quickly notifies an operator that a batch of product is showing a high incidence of errors.