Industrial ready-made fabrics
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Leveraging on our years of experience and our vertically integrated structure, the company managed to develop and innovate new materials that beat the performance of the current materials in the market with lower price point. The company has a production capacity of 10 tons of fabric per day, and a total well trained, experienced, and highly skilled workforce.
While the garment production division of the factory has a monthly capacity of , pieces ranging from t-shirts, polo shirts, ladies knitted tops, and training suits. Nounou Bros has nine different business lines that are serving the business. Each line works separately, so clients can ask for a fully integrated service or a standalone services Yarn texturizing is considered to be one of the first steps of the textiles manufacturing process.
It takes the raw material, or POY, and transforms it into polyester yarns. This capacity ensures the maximum coverage of later processes in line such as knitting and garment manufacturing, and the extra capacity is dedicated for our clients. Fabric formation is the backbone of the textiles industry, as it has the biggest variety of product range which provides the tools for producing a wide array of readymade garments.
The whole range of fabric formation methods are used at Nounou Bros, ranging from weaving, circular knitting and warp knitting to flat knitting and narrow fabric looms. Fabric manufacturing through knitting has a total production output capacity of 10 tons per day. Circular knitting is considered to be the biggest power in the fabric formation process, having a daily capacity of 8 tons of fabric. Additional machinery makes fabric accessories such as waistbands of jackets and pants, collars and cuffs for polo shirts.
Warp knitting machines have the capacity to produce 2 tons per day out of 20 machines, with arrange of products such as dazzle, different mesh and interlining fabrics. The garment manufacturing department covers several stages, from fabric inspection to cutting to binding, printing, embroidery, sewing until finishing. A quality assurance team inspects every production step to ensure defect-free garments. Before any fabric is moved to the next step of the production process cutting , it under goes rigorous inspection to ensure that it meets the designated quality control standards.
Once the fabric. Fabrics go through the cutting, binding, printing and embroidering processes as needed. Any necessary applications are made prior to actual sewing. Garments are then placed on controlled production lines managed by skilled workers. The machinery used is intended to ensure the best possible quality of the finished product. Trained staff and machines work together to maintain a reputable standard of the factory's merchandise.
After sewing, the garment is given to a team of workers who carefully finish the piece. Garments are randomly inspected one final time before tag insertion and packing. The products of the factory range from polyester yarns to fabrics to ready-made garments. The garments are all in accordance with customer designs and requirements. The customer can choose between their own designs or from our seasonal collection.
Yarn dying is one of addition processes for fabric production. It makes it possible to make special kinds of fabrics, such as stripes, mini jacquard and full jacquard fabrics. Yarn dying gives fabric producers an edge to be up to date with the latest fabric fashions, and opens opportunities that would not be possible otherwise. The raw cotton or polyester yarns undergo a preparation process followed by a dying phase conducted with imported colors and catalysts under high pressure to ensure the quality of dying.
To achieve the exact required colors, light analysis is conducted to provide the precise ingredients of the colors without human interference through programmable logic controllers PLC. Yarn is then passed to the next stage by drying through high temperature dryers.
Finally, a strict quality check is performed to revise the yarns against any fault during production and then rolled and prepared for the machines. A monthly capacity of tons ensures customers receive their necessary requirements to meet the fast growing call of yarn dying.
Piece and all over printing have become a necessity in fashion. Nounou Bros owns an integrated print house that can produce the latest piece and allover printing. The piece printing facility allows garment manufacturers to add different effects to their products.
Another addition to piece printing is the applique, badge and flock effects. These are made through different techniques to give the garment extra decorations, with hundreds of possibilities and materials to use. Allover printing is another necessity in the garment industry and can give lovely effects to the fabrics.
Most fashion designers prefer it as it gives them more options to express their ideas and fashion designs on larger portions of the garments. All over printing also has its different effects such as engineered prints and watermarks, and thus it is usually involved in the highest fashion garments.
Fabric dying, whether for cotton or polyester fabric or blends , is the core of the dying industry. This capacity covers all dying requirements of the company to complete the vertical setup, and the extra capacities are kept for serving our dear clients. They ensure the fabric weight, dimensions, softness and hand feel are according to customer's requirements. Moreover, some extra effects cannot be done elsewhere, such as brushing, sanding, shaving, shearing for velour fabrics and others.
New finishing effects are continuously integrated within the dye house facilities to ensure the latest trends in fashion are available. In both the dyeing and finishing processes, a very strict quality process is applied to ensure the customers receive exactly what they requested.
Leveraging its production requirements for different yarns, including cotton yarn as well as cotton-polyester blended yarn, International Textiles established direct relationships with international suppliers.
International Textiles Nounou Bros E. Production Lines The main strength of Nounou Bros is in its vertical integration of the different phases of the industry, from yarn texturizing going all the way to the final product. This is how Nounou Bros delivers real value to its clients.
Woven Fabric Manufacturing Garments Produced The finishing processes give the final touch to the. Main Office. Dye House. Nounou Bros Copyright
Textile Industry & Market Growth in India
We have come a long way since , when we opened our first factory in El Masnou, Barcelona , up to the current one listed on the Madrid Stock Exchange. We have a commercial presence in all five continents , supporting the world's main fashion companies in the areas of fast fashion, swimwear, sportswear and lingerie. We create exclusive designs based on elastic fabrics and accessories for women's, men's and children's swimwear. We have positioned ourselves internationally thanks to years of experience in the sector and the continuous research of trends, innovation of materials and design.
Mazharul Islam Kiron is a textile consultant and researcher on online business promotion. He is working with one European textile machinery company as a country agent. He is also a contributor of Wikipedia. Pattern Design: Hard paper copy of each component of the garment of exact dimension of each component is called pattern.
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Happy Dye Egypt for Fabrics & Ready Made Garments Industry
The apparel industry comprises many small but interrelated firms. Making garments to sell as ready-to-wear is labor intensive but to initiate production requires less capital investment and less advanced technology than many other businesses. Women constitute the majority of the labor force worldwide and have found apparel a continuing source of employment throughout history. These factors have made the business of ready-to-wear clothing of particular importance to the economies of developing nations in the twentieth and early twenty-first centuries, and to entrepreneurs in many earlier eras. The illustrated chart shows the relationships of the many associated firms involved in the production of all price levels of ready-to-wear. In the modern industry, these firms are located in many different parts of the world. Thus production emphasis is now placed on the coordination and logistics of each aspect of the process. There are four aspects of ready-to-wear with historic antecedents that remain important businesses in the twenty-first century.
Buyers and garment manufacturers gain global market transparency and build and manage their business relationships more efficiently. It completely took the stress out of finding new customers! They do exceptional work. As a Professional member, I am also impressed by their customer services. We are getting many inquires and grew our business now.
Textile, Textile Product, and Apparel Manufacturing Industries
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The textile, textile product, and apparel manufacturing industries include establishments that process fiber into fabric and fabric into clothing and other textile products. While most apparel manufacturers worldwide rely on people to cut and sew pieces of fabric together, U. Because the apparel industry has moved mainly to other countries with cheaper labor costs, that which remains in the United States must be extremely labor efficient to compete effectively with foreign manufacturers. Goods and services.
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Top 10 Leading Garment Manufacturers in India (2018)
Leveraging on our years of experience and our vertically integrated structure, the company managed to develop and innovate new materials that beat the performance of the current materials in the market with lower price point. The company has a production capacity of 10 tons of fabric per day, and a total well trained, experienced, and highly skilled workforce. While the garment production division of the factory has a monthly capacity of , pieces ranging from t-shirts, polo shirts, ladies knitted tops, and training suits. Nounou Bros has nine different business lines that are serving the business. Each line works separately, so clients can ask for a fully integrated service or a standalone services Yarn texturizing is considered to be one of the first steps of the textiles manufacturing process. It takes the raw material, or POY, and transforms it into polyester yarns.
We can always guarantee the ecological sustainability of our garments, because we have developed our own global textile and manufacturing supply chain. By monitoring our source materials and the recycling process in detail, we can ensure that the quality of our products meets the standards of our clients and their customers. With the help of the best experts and suppliers in the industry, we have reached a level of textile quality that is the same, and in many cases better, than that of traditional fabrics.