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US20080181999A1 - Water Leaching Method to Extract Oil Plant Products - Google Patents

A method of water leaching to extract plant oil, plant crude protein, and plant fiber includes steps of preparation of oil plant, rinse, stripping and crushing, soaking, and pumped with water to a centrifuge for separating products of plant oil, crude protein, and plant fiber.

The process is essentially provided for crops including soybean, peanut, sesame, oiltea camellia, perillae fructus, sea buckthorn, and safflowers to effectively improve oil yield and quality, and better separate oil from protein, and prevent contamination from chemical solvents for maintaining safe and healthy diet for the people. The present invention is related to a water leaching method to extract oil plant products, extraction method, and more particularly to one that uses water leaching to extract plant oil, plant crude protein, and plant fiber from crops including soybean, peanut, sesames, oiltea camellia, perillae fructus, sea buckthorn, and safflowers.

For long time, the process industry of agricultural products in China has been significant falling behind that in advanced countries. Since the reformation, department of food provisions has introduced from advanced countries technology and equipment for processing food provisions and the level of the process industry of food provisions has been improved. However, the process industry of food provisions in general is straggling and the business scale remains small, processing plants scattering around the country, and poor equipped with most of the plants are confined to primary process.

The straggling situation not only causes the resources of agricultural products to prevent justifying and full development but also leads to comparatively lower quantity and quality of crops in weakening their market competition strength.

China has abundant oil plant resources with its production of soybean and peanut ranked at the top of the world. This provides a good reason for full exploitation of such a unique advantage by heading for building up agriculture led by technology to further dig out potentials of edible oil to put them into refine process for reinforcing the competition strength of domestic edible oil products. Taking the soybean fro example, it is an important quality oil source and also a very important source of quality protein.

It takes only the modem technology to fully extract soybean oil from soybean without destroying proteins contained in soybean. In other words, the basic purpose is to increase oil yield while fully taking advantage of soybean protein. Similar to the soybean that can be fully merchandized, peanut oil and other oil plants can be extracted using modern technology for reasonable development to take advantage of essential compositions in those plants.

Although there are many plant oil production plants in China, the use of oil plant, particularly the plant protein, is not satisfactory as desired due to limited production technology. Domestic peanut oil extraction plants prefer using the pressing method; that is, applying physical pressure to directly separate the oil from the plant without adding into any chemical additive. The pressing method is safe, healthy, and free of contamination; however it suffers low yield, fair quality, and denatured protein in the peanut.

Besides, the resultant grain cake from the pressing process is a great waste of the protein resource because it can be best used as feeds or fertilizer. Most of the domestic soybean extraction plants use the chemical solvent leaching method, a method involving the work principle of taking advantage of the fact that the solubility of a chemical solvent varies depending on the substance to be dissolved. Crushed plant is fully mixed with the organic solvent before the extraction. The solvent permeates into the cells through the cell walls of the plant while the oil enters from the cell into the solvent.

With uninterrupted supply of fresh solvent, oil in the plant is practically diffused from the cells to separate the oil from the protein. The soybean oil availed from using the extraction method has high yield of oil, lower labor intensity, better work environment, and better quality of the dried grain.

Thought the solvent method increases oil yield and reduces denatured protein when compared with the pressing method, it is found with defectives including an inherited flaw of failure in removing most of the solvent in the course of production, too many work stations, and lengthy processes, excessive consumption of energy it takes five stages of extraction resulting in higher level of residual solvent to compromise food safety and health, and higher production cost.

Residual chemical solvent in the oil and the dried grain would certainly affect their quality while creating problems of food safety and health, environmental pollution, and production safety that are beyond solutions. The primary purpose of the present invention is to provide a process to extract plant oil, plant crude protein, and plant fiber using a water soaking method to correct the problems of length process and solvent contamination found with the conventional method.

To achieve the purpose, the present invention includes the following steps:. In step 4 , ultrasonic is used at the same time; the temperature of the raw material is controlled within the range of 30 degree C. The finished products of plant oil, plant crude protein, and plant fiber extracted from using the soaking method of the present invention is further put into Step 6 for concentration and dehydration, wherein osmosis and ultra-filtration are performed and the water produced is refilled into a soaking vessel for reuse.

Advantages of the present invention includes elimination of possible contamination by chemical solvent and hazards of chemical solvent to protect diet health; and use of water as the solvent also simplifies the process to shorten process flow and reduce energy consumption thus to realize commercial production and warrant production safety.

To achieve sustainable development and enhance protection for the environment, the present invention allows full exploitation of the raw material and complete a completion reclaim of protein, sugar, and fiber by means of the existing osmosis and ultra-filtration processes to warrant clean production for realizing the ultimate goal of pollution free effluence. Referring to FIG.

A consistent temperature shall be maintained in the soaking process and it is found that a range of 30 degree to Protein in the soybean or the peanut is vulnerable to be denatured if the soaking temperature is higher the range preferred; or lower oil yield, lower. A temperature control device is disposed for controlling the soaking temperature within the range.

The soaking process takes two hours up to eight hours. If longer, the work efficiency gets too low; and shorter, the oil yield is too low. The preferred length of the soaking process is six hours. The plant oil after refinery process becomes edible oil; and the plant crude protein and the plant fiber are further processed into other side products such as sugar can be extracted from the plant crude protein after osmosis and ultra-filtration processes and the plant fiber, cellulose.

The present invention is essentially applied for oil extraction with soybean, peanut, sesame, oiltea camellia, perillae fructus, sea buckthorn, and safflowers. Wherein the oil extraction from soybean involves the most complicated process, therefore, if it works fine with the soybean, it usually works with any other oil plants. Incorporated with the technology of using ultrasonic to break up cell walls and the water as a solvent to leach, the present invention is applied in industrialized production technology under lower temperature conditions effectively separate plant oil, plant crude oil, and plant fiber out of oil plant while effectively solving the problems of residual chemical solvent and side products with little value, thus to realize high yield production, top quality plant oil, and high activity plant crude protein.

Furthermore, upon extracting the plant oil, the present invention also by taking the issue of use the plant crude protein into consideration by delivering quality and contamination free plant active protein by separating the plant protein from oil in water at lower temperature without contamination thus to maintain high activity i.

A water leaching method to extract plant oil, plant crude protein, and plant fiber comprising the following steps: 1 Preparing the raw material: a quality oil plant is selected as the raw material for oil extraction;. The water leaching method to extract plant oil, plant crude protein, and plant fiber as claimed in claim 1 , wherein the temperature of water used in Step 4 is controlled within a range of 30 degree C.

The water leaching method to extract plant oil, plant crude protein, and plant fiber as claimed in claim 1 , wherein the temperature of water used in Step 4 is controlled at 50 degree C. The water leaching method to extract plant oil, plant crude protein, and plant fiber as claimed in claim 1 , wherein the soaking process in Step 4 is controlled within a range of two up to eight hours.

The water leaching method to extract plant oil, plant crude protein, and plant fiber as claimed in claim 1 , wherein the soaking process in Step 4 is controlled at a time length of six hours. The water leaching method to extract plant oil, plant crude protein, and plant fiber as claimed in claim 1 , wherein a sixth step is further provided to dehydrate the separated plant crude protein using osmosis and ultra-filtration processes and the resulted water is directly refilled into a soaking vessel for reuse in Step 4.

USA1 en. JPA en. DET5 en. WOA1 en. USB2 en. Pure plant modifier used before supercritical CO2 extraction of Lycium seed oil. DEB4 en. Hearing aid with wireless signal transmission and method for controlling a signal processing of a hearing aid. KRB1 en. Process and installation for extraction and treatment of fatty vegetable substances. Method for increasing protein content in bean milk powder and yield of protein separated from soybean.

Method for extracting protein, short peptide, nucleic acid, isoflavone, saponin and oligosaccharide by using high and low temperature soybean cake. Rowland et al. CAA1 en. PEA1 en. EAA1 en. Method of separation of hemicellulose from biomass, containing hemicellulus, and also biomass and hemicellulus, obtained by this method. CNB en. Technique for continuously extracting sweet potate starch, sweet potato protein and dietary fiber from sweet potato.

ARA1 en. Processes for preparing extracts from plant material and pet food compositions. CNA en. Biological pesticide prepared with the extraction from Xianggu mushroom leftover and the preparation process.

WOA3 en. Method for extracting water soluble red pigment from pulp and pericarp of dragon fruit. CNC en. USA en. HAO et al. Involvement of lignocellulolytic enzymes in the decomposition of leaf litter in a subtropical forest.

The technique of tea seed oil, tea saponin and protein powder is extracted from tea-seed. Method for extracting valuable metals and refining zinc sulphate monohydrate from zinc-containing waste material. Chiang et al. Sato et al. Improvement in the productivity of xylooligosaccharides from waste medium after mushroom cultivation by hydrothermal treatment with suitable pretreatment.

AUB2 en. Yu et al. A new way for the oil plant biomass valorization: polyphenols and proteins extraction from rapeseed stems and leaves assisted by pulsed electric fields.

About Edible Oil Extraction Plant

Recycling of two types of oil is done one of edible oils and non edible oils and motor oil. Two processes have been developed for the purification of edible oils and fats, namely physical and chemical refining; the decision on which process to use depends on the type and quality of the crude oil to be processed. Physical and chemical filtration names come from the process technology used to remove free fatty acids FFA , which is responsible for the acidity of the oil. Physical purification is a process that uses the lower boiling point of free fatty acids than the boiling point of oil triglycerides.

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Ukraine is the key world supplier of sunflower oil. This result was achieved due to the development of the industry and a stable increase of oil crushing capacity. Agriproducers on their part support this increase — since sunflower planting areas have tripled. To date, more than 30 refineries are engaged in sunseeds processing.

Sophiyivka Oil Extraction Plant

Potoky Oil Extraction Plant is a is an environmentally friendly enterprise, which main business activity includes oilseed crop processing. Modern equipment and innovative technologies available at the plant contribute to high-quality production. In addition, our team of professionals introduced an innovative low-temperature extraction technology, whereby sunflower seeds undergo maximum pressing while maintaining the maximum amount of nutrients. All these factors let us produce a unique high-protein meal, which chemical composition has no known analogues. Order call back Our specialist will call you back within an hour. Contact number:. I accept terms in the Public Offer Agreement. Your phone number. Or use our purchase Calculator. Download Mobile App.

Advances in Plant Breeding Strategies: Industrial and Food Crops

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Non-refined sunflower oil, sunflower meal, sunflower husk pellets and sunflower phosphatide concentrate production- this is Sophiyivka Oil Extraction Plant, Private Enterprise Lux Oil. It all began with a small shop, where the oil was pressed on the outdated equipment. The beginning of a new century - the beginning of a new business - the beginning of a new life. The time goes fast.

Facilities for Obtaining Soybean Oil in Small Plants

Bunge is one of the leading agribusiness and food industry companies with an integrated production chain that covers the whole world. Installation of 4 tanks of 65 m3 each. Within the framework of the project for the construction of a complex of an oil extraction plant, a terminal for transshipment of vegetable oil and a grain terminal, a line for the production of lecithin from phosphatide concentrate - a waste of the oil extraction process was planned. This project provides for the installation of four new storage tanks for products with pumps for further shipment.

Our team unites the best specialists in their fields who are constantly improving their knowledge and skills. We support the corporative spirit, mutual help and sharing experience in all ways. Thanks to it, our collective works smooth and effectively. We cooperate with profile higher institutions participating in preparing a new generation of food industry engineers. Extracting the most precious from the gifts of the sun and preserving all beneficial properties presented by nature, we produce a good-quality, ecologically pure and useful product for all who care about their health! These are the qualities of our employees, these are the qualities bringing us several steps ahead of others.

GradOil: Sunseeds Shadow Market Weights 2-3 Million Tons

A method of water leaching to extract plant oil, plant crude protein, and plant fiber includes steps of preparation of oil plant, rinse, stripping and crushing, soaking, and pumped with water to a centrifuge for separating products of plant oil, crude protein, and plant fiber. The process is essentially provided for crops including soybean, peanut, sesame, oiltea camellia, perillae fructus, sea buckthorn, and safflowers to effectively improve oil yield and quality, and better separate oil from protein, and prevent contamination from chemical solvents for maintaining safe and healthy diet for the people. The present invention is related to a water leaching method to extract oil plant products, extraction method, and more particularly to one that uses water leaching to extract plant oil, plant crude protein, and plant fiber from crops including soybean, peanut, sesames, oiltea camellia, perillae fructus, sea buckthorn, and safflowers. For long time, the process industry of agricultural products in China has been significant falling behind that in advanced countries. Since the reformation, department of food provisions has introduced from advanced countries technology and equipment for processing food provisions and the level of the process industry of food provisions has been improved. However, the process industry of food provisions in general is straggling and the business scale remains small, processing plants scattering around the country, and poor equipped with most of the plants are confined to primary process. The straggling situation not only causes the resources of agricultural products to prevent justifying and full development but also leads to comparatively lower quantity and quality of crops in weakening their market competition strength.

1 Lecithin's are phospholipids compounds found in all plant and animal in a continuous process by drying phosphatide concentrates at a temperature of from of soy bean in the construction of soy oil processing industry, which is helpful for.

Acyl lipids in Arabidopsis and all other plants have a myriad of diverse functions. These include providing the core diffusion barrier of the membranes that separates cells and subcellular organelles. This function alone involves more than 10 membrane lipid classes, including the phospholipids, galactolipids, and sphingolipids, and within each class the variations in acyl chain composition expand the number of structures to several hundred possible molecular species.

BUNGE Lecithin production line

Mainly it includes elevators, preparation lines, warehouses and liquid storage tanks. The new plant provides elevator for storing oilseeds with capacity of 34 m3. For pretreatment of the seeds the work preparatory lines serve. The plant has 2 silage type warehouses for storing of oil-cake and meal with a capacity of tons each.

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Soybean - Bio-Active Compounds. In this chapter we will study the processes, procedures and types of equipment used in industrial processing of soybeans for obtaining vegetable oil and its adequatestorage in small plants.

Whole milk substitutes — WMS — are complex feed formula containing easily digestible necessary substances including fats, proteins, carbohydrates, minerals, vitamins, sometimes enriched with probiotic microflora. The raw products for the production are protein, fat basis and biologically active substances. As protein basis there is used skim milk, buttermilk, whey. To ensure the stability of the fat emulsion there are used emulsifiers-phosphatides, as antioxidants - tocopherol, butyl-oxitoluol.

Затем они приобретали как бы полупрозрачность, завершаясь у пола непроницаемой чернотой - посверкивающей черной глазурью кафеля, отливавшей жутковатым сиянием, создававшим какое-то тревожное ощущение прозрачности пола. Черный лед. В центре помещения из пола торчала, подобно носу исполинской торпеды, верхняя часть машины, ради которой было возведено все здание. Ее черный лоснящийся верх поднимался на двадцать три фута, а сама она уходила далеко вниз, под пол.

Своей гладкой окружной формой она напоминала дельфина-косатку, застывшего от холода в схваченном морозом море. Это был ТРАНСТЕКСТ, компьютер, равного которому не было в мире, - шифровальная машина, засекреченная агентством.

Лестница, ведущая наверх, была пуста. Его жертва не приготовилась к отпору. Хотя, быть может, подумал Халохот, Беккер не видел, как он вошел в башню.

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  1. Mozshura

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